Felco journal

How to Equip a Pruning Crew at the Last Minute: A Cost Controller’s 7-Step Checklist

Posted on 2026-09-07 by Maren Jorgensen

In March 2024, our company signed a vineyard maintenance contract with the first pruning pass scheduled nine days later. The start date was not a suggestion. The grower’s vines were ready, the weather was warming up, and I had six experienced pruners but zero usable shears in the warehouse.

I’m the procurement manager for a 40-person tree care and vineyard maintenance company. For six years I have tracked roughly $185,000 in tool and equipment purchases — from $6 replacement springs to the small hydraulic jacks we keep in every crew truck. So when I say this is a checklist, I mean it is the exact checklist I used to get that crew into the field on time.

It has seven steps. Use it when you are equipping a new crew, bringing on seasonal pruners before the rush, or replacing gear that gave up at the worst possible moment. It is not a theory post. It is a working list.

Step 1: Measure the hands before you measure the price

Two pruning shears can look identical on a shelf and feel completely different after eight hours of cutting. A handle that is too wide makes the hand work harder. One that is too narrow causes cramps and sloppy cuts.

So step one is not a brand decision. It’s a sizing decision. Ask every person who will use the tool, or make them try samples before you commit. I did not do this in 2022 and ordered twelve pairs of one model. Two came back after the first day because the grip was too large for those crew members. Blisters, lost time, and a return shipping bill. Learn from that mistake so you don’t pay for it in your own spreadsheets.

Step 2: What Felco 6 pruning shears reviews don’t tell you

Felco 6 pruning shears reviews are full of words like “beautiful” and “perfect.” Lovely for the marketing team. What I need before I order twelve units is a part number for the blade and a part number for the spring.

The reviews do get one thing right, though: the Felco 6 is the model designed for medium and smaller hands. In our crew, anyone with a medium or smaller work glove tends to prefer it over the larger models. It is still a bypass shear, it still cuts cleanly on green wood, and because it is a Felco, the blade and spring can be replaced without throwing the whole tool away. Some reviews call that repairability a feature. In my cost tracking, it shows up as a lower five-year number.

One honest gap: I don’t have hard data on how many cuts a Felco 6 blade handles before it needs sharpening. What I can say from six seasons of orders is that we replace blades and springs more often than we replace whole shears. That is exactly what I want to see.

Step 3: Order Felco garden gloves at the same time

For the first two seasons, I didn’t buy Felco garden gloves. I figured a work glove was a work glove. That assumption cost us grip.

Felco garden gloves are not a fashion item. The palm has a tacky surface that stays grippy even when the handle is dusty or damp, the back of the hand is breathable, and the short cuff doesn’t get in the way of wrist movement. We ordered one pair as a test in 2023. Within a week, every person on the crew asked for another pair.

One warning: don’t assume the sizes match your regular glove inventory. Felco garden gloves run snug. Buy a few sample sizes first, then bulk-order once you know what fits.

Step 4: Add one spare spring and one spare blade per shear to the same order

This is the step most crews skip, and I understand why. A brand-new tool feels perfect on day one. Then day thirty-seven arrives, a spring snaps in the middle of a paid job, and the nearest replacement is an hour away.

A replacement spring was roughly $6 in January 2025 dealer listings. A replacement blade was in the $15–$20 range. Compare that to the cost of one crew member standing around for an afternoon. The math has never been close.

Every shear in our order gets one spare blade and one spare spring in the same box, before it goes out to the truck. No exceptions.

Step 5: Pick a tool box small enough to live in the crew truck

There is a reason my spec sheet says a tool box small enough for one person to carry. If it is not small enough to ride in the truck, it will sit on a shelf in the shop, and the only person it helps is the person who opens the shop in the morning.

Inside that small tool box, we keep Felco spare parts, a sharpening tool, a small bottle of oil, zip ties, and the crew’s Felco garden gloves for the season. That’s it. Keep it boring. The smaller the box, the less room there is for junk that never gets used.

Step 6: Put a metric flex head ratchet wrench set in the maintenance bag

Pruning is hand work, but a vineyard or tree crew doesn’t live by shears alone. Trailer hitches, jack posts, lift gates, and truck tool boxes all vibrate loose eventually. When something fails at 7 a.m., nobody wants to drive forty minutes back to the shop for a wrench.

The reason we carry a metric flex head ratchet wrench set instead of a fixed-head set is simple: tight spaces. A flex head reaches places a straight handle can’t, and metric sizes cover the equipment we actually run. Keep one set in each truck. It will not get used every day. The days it does get used are the days it pays for itself.

Step 7: How to bleed air from a hydraulic jack before you need it

Every crew truck in our fleet carries a bottle jack. Every season, at least one jack comes back to the shop labeled “broken” when the real problem is air in the hydraulic system.

If the jack won’t lift or feels spongy, the fix takes about five minutes:

  1. Put the jack on level ground and open the release valve fully so the saddle lowers.
  2. Remove the oil filler plug.
  3. Pump the handle eight to ten times. Air bubbles will rise through the filler opening.
  4. Top off the oil to the level shown in the manual, then close the plug and the release valve.
  5. Test the jack under a light load before trusting it.

Small caveat: jack designs differ. This is the standard procedure for our bottle jacks, so check the manual that came with yours. The important part is the habit — put jack bleeding on the same seasonal list as sharpening shears and replacing Felco springs.

The delivery fee that saved the whole schedule

Now for the part that looks like a contradiction coming from a cost controller. The cheapest quote for our March 2024 order arrived with a delivery window of seven to ten business days and no guaranteed date. The job started in nine days. That estimate was not good enough.

I paid about $80 more for guaranteed two-business-day delivery on the whole order. Would I do it again? Yes. I wasn’t paying for speed. I was paying for certainty. A cheaper delivery option that might miss the deadline is not cheaper — it is a gamble with the crew’s wages, the contract start date, and our reputation. When the price difference is small and the consequence of delay is large, choose the certainty. That is the total-cost calculation my spreadsheet wouldn’t show.

Mistakes I still have to watch for

  • Buying the same shear model for everyone without checking hand sizes.
  • Skipping Felco garden gloves because they feel like an upsell.
  • Ordering shears without spare springs and blades, then hoping nothing breaks.
  • Choosing the cheapest shipping option when the start date is fixed.
  • Letting the hydraulic jack sit untouched until the first time it actually matters.

The morning the job started, the shears were in the truck, the gloves fit, the spare parts were in the small tool box, and the jack lifted without hesitation. The only reason that happened is that we ran the checklist before the deadline ran us.

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